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[Grading Technology] Wet Classification Device S-100W-D High Reliability Classification Case Study

[Grading Technology] Wet Classification Device S-100W-D High Reliability Classification Case Study

Semtech Engineering's classification technology removes coarse particles that are not represented in the particle size distribution at the count level.

■ Increase the product quality assurance level from PPM (1/1,000,000) to PPB (1/1,000,000,000) for the contamination rate of coarse particles in product particles. ■ These particles are used in spacers for liquid crystal panels and in anisotropic conductive films (ACF) for high-density circuit connections in liquid crystal panels. ■ Samples were prepared to confirm classification accuracy. These particles exhibited good sphericity and extremely low particle size variation, so a small amount of coarse particles was added. Next, a super micro sieve (screen/filter) with a cut line of Φ5μm was used, and the images obtained during classification were analyzed with the FPIA-3000. ■ Contract Services Semtech Engineering offers contract classification services (for a fee). 1. Contract classification using wet classification equipment S-100W-D with solvent... distilled water. 2. Particle image analysis using FPIA-3000.

  • 5-2〇 粗粒子 個数レベル除去.jpg
  • Sieve/Shaker

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Freely control the particle size distribution of high value-added products with the 'High-Precision Wet Classifier'

Freely control the particle size distribution of high value-added products with the 'High-Precision Wet Classifier'

Ideal for classifying single micron to sub-micron sized fine particles in slurry! Freely control the particle size distribution of high-value-added products such as high-performance chemicals.

The "High-Precision Wet Classifier" adopts a newly developed rotor, enabling high-precision classification of fine particles (removal of both fine and coarse components). It allows for precise control of the particle size distribution of all high-value-added product materials such as high-performance chemicals, electronic materials, and pharmaceutical raw materials. 【Features】 ■ Particle size distribution can be arbitrarily controlled by setting operating conditions ■ Capable of classifying low-density functional polymers and high-density metal oxides ■ Target size = fine particles from single microns (a few μm) to sub-microns (0.5 μm) ■ Scale-up models are also under development *For more details, please download the PDF or contact us.

  • Crusher
  • Sieve/Shaker

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High-performance wet classifier

High-performance wet classifier

5μm thick board with ultra-high aspect ratio! Classification device equipped with a super micro sieve.

The "Wet Classification Machine" is a classification device that achieves ultra-high reliability classification using a robust super micro sieve. It features a high-speed classification method that does not clog, capable of mass-producing and classifying 5μm particles at a rate of over 1kg per hour. Additionally, it completely removes coarse particles larger than φ5μm at the PPB level. 【Features】 ■ Plate thickness of 5μm with ultra-high aspect ratio ■ Equipped with super micro sieve ■ High-speed classification method that does not clog ■ Complete removal of coarse particles larger than φ5μm at the PPB level For more details, please refer to the catalog or feel free to contact us.

  • Other powder equipment
  • others

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[Original Technology] Wet Classification Device S-100W-D Device Configuration

[Original Technology] Wet Classification Device S-100W-D Device Configuration

High Reliability Screen ≪Super Micro Sieve≫ Equipped - Ultimate Classification Device that Does Not Clog (Details Not Disclosed)

■ Feature 1: High Reliability "Sieve" ≪Super Micro Sieve≫ Development Equipped with a robust sieve; the hole diameter of the sieve can be freely designed. ■ Feature 2: Developed an Original Classification Principle for High Precision and High-Speed Classification Product particle recovery rate of over 95%; small-scale classification is also possible. ■ Feature 3: Established Innovative Classification Know-How (Details Not Disclosed) Complete removal of coarse particles at the "individual level." Special Note ■ We accommodate small-scale contract classification (for a fee). Classification device: Wet classification device S-100W-D; Solvent: Distilled water. However, we do not accept contracts using solvents for safety reasons.

  • Other mounting machines

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Grading Technology: What is High Reliability Grading? Grading Examples

Grading Technology: What is High Reliability Grading? Grading Examples

Semtech Engineering's "classification technology" removes trace amounts of coarse particles at the "particle count level" that are not represented in the particle size distribution.

■ Coarse particles mixed in unclassified particles are not displayed in the particle size distribution. Even trace amounts of coarse particles are "completely removed" with S-100W-D. ■ This technology includes: Original technology - Super Micro Sieve, Original technology - Wet classification device based on original principles, Classification technology - Know-how for fine particle classification. These technologies are used for classification. ■ Bottom left: The trace amounts of coarse particles mixed in the product "before classification" have been completely removed through classification, significantly improving the reliability of the product. ■ Bottom right: "After classification," the trace amounts of coarse particles, deformed particles, and agglomerated particles that were not displayed in the particle size distribution are completely captured on the sieve at the "count level."

  • Other mounting machines

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